5s Auditing

Template

5S audits can reveal hidden challenges before they develop into larger, more problematic issues. With Pipefy’s 5S auditing Template it will be easier to regularly conduct a 5S audit, creating a continuous improvement cycle that keeps items organized and eliminates waste.

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Template structure

See how this template is structured. As this is just an example, you can customize it.

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  • 1. Name

  • 2. Area

    • Administrative
    • Accounting
    • Design
    • Finance
    • Marketing
    • IT
    • Operations
  • 3. Date

  • 4. Priority

SORT

  • 1. Sort Checklist

    • Items/supplies on surfaces have been sorted, separating needed (used frequently) from unneeded (used infrequently or not at all).
    • Items/supplies in bookcases or on shelves have been sorted, separating needed from unneeded (available electronically or not needed at location)
    • Items in cupboards or drawers, including desk and file drawers, have been sorted, separating needed from unneeded (available electronically or not needed at location)
    • Needed items (in cupboards, drawers, bookshelves, on surfaces, or floors) have been placed at the closest location to where they are used the most to minimize the waste of motion
    • Unneeded items have been removed from the work area
    • Work agreements for the above are documented and all staff know where to find the agreements

SET IN ORDER

  • 1. Setting in order

    • Locations of needed items are labeled and items are in correct locations
    • Required quantities for needed items are determined (par levels), including items in desk drawers and in bookshelves
    • Locations for movable items are labeled, and items are placed in correct locations (white board/ laminated card/label on wall can be used)
    • Visual controls and indicators are established including: Posted map of area, including individual room maps
    • There is Labeling indicating contents of drawers and cupboards (a new person should be able to locate without assistance)

SHINE

  • 1. Checklist

    • Work areas and equipment are stocked and organized on a consistent basis according to 5S agreements and schedules
    • Members of the work group follow 5S agreements on a daily basis.
    • Sources and frequency of 5S problems are documented as part of routine work by all staff
    • Surfaces are cleaned and clear of dust and debris
    • Checklists are utilized to identify ongoing Shine duties and the status of these are up‐to‐date
  • 2. Comments

STANDARDIZE

  • 1. Checklist

    • There is a 5S agreement in place and all employees know where it is located
    • Leadership can explain why 5S is important
    • All staff can explain the importance of 5S
    • There is a standard process for training and orienting new staff to the 5S system
    • There is a process in place to ensure unnecessary items do not “creep” back into the work area

SUSTAIN

  • 1. Checklist

    • 5S plans and action updates are clearly displayed and current
    • Success stories are displayed and confirmed for improvement
    • Staff 5S roles are clearly identified
    • Department audits and subsequent improvement plans are displayed and current
    • Are work instructions and procedures available in the workplace regularly reviewed/kept up to date?
    • Are display boards, activity charts, notice boards, etc. up to date and regularly checked?

Evaluation & Next Steps

  • 1. What´s the evaluation results

  • 2. What are the necessary improvements?

Done

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